Raw Paper Loss Control - Key to Reduce Costs

With the fierce market competition, the base paper accounted for 70% to 80% of the board production cost, and even higher, so the management of the base paper is a top priority. From the process of purchasing, testing and entering warehouses, standardizing stacking, rolling into the warehouse, weighing out of the warehouse, and weighing and repositioning after use, strict measures are required, and domestic carton manufacturers track the loss of the base paper. Both control and control have different opinions and practices. Because of the involvement of several departments within the company, establishing a supply chain with a well-developed mechanism and high transparency of the base paper inventory is the key to tracking and controlling the loss of the base paper.

1. The choice of paper is preferred. Should choose stable quality, all technical indicators are qualified, timely delivery of large-scale enterprises, do not rush to grab the market at low prices, buy some high moisture, sediment concentration, weak structure, poor strength of poor quality paper, which It is not worth the candle. Not only will it not increase production efficiency, but it will also accelerate the wear of corrugating rollers. Therefore, the purchase of high-strength, low-gram quality raw paper is the key to controlling the loss of raw paper.

2. Establish complete storage facilities and standard paper stacks. When the base paper enters the warehouse, it must go through a professional instrument to check whether it meets the standard, including weighing unqualified products and never entering the warehouse. Then according to varieties, types, specifications, quantitatively orderly stacked, and do a good job in batch number, weight records.

3. Through standardized management, reducing the type of base paper, the production department will find a balance point in the optimization of small orders, and rationally optimize the row order (ie, take a single order), avoiding too many times of paper change in the corrugator, and it is effective in reducing the loss of the base paper. method.

4. Compulsory management to every piece of base paper, from the base paper to the warehouse to the warehouse, the remaining residual paper from the warehouse to the warehouse, until the end, must be the original record. Strictly require forklift operators to be cautious when handling paper. Avoid pinching the base paper and causing loss. Formulate relevant penalties to promote their sense of responsibility and safety. At the same time, the production line operator must regulate the operation when loading the paper machine. When the paper is first loaded, the chuck must be centered on the center of the paper core to ensure smooth and smooth rotation of the base paper. During the production process, the chuck is tightened from time to time to avoid damaging the paper core due to excessive brake pressure. Seal with a small adhesive tape after use. When using secondary or tertiary scraps, the paper-input chuck must be backed up for the first time into the paper. This approach allows almost every roll of paper to be used, which effectively reduces the loss of the original paper.

The supply department and the production department must work closely together to avoid a large backlog of funds due to the waste of alternate replacement or overstocking caused by improper procurement of raw paper. This is one of the ways to control the loss of raw paper.
Although the above measures have increased the workload of related staff, they have played a key role in the management and inventory of paper stocks, control, and tracking of the loss of raw paper. Every 1% to 2% reduction in paper consumption of an enterprise means an increase in profits, and it will be able to capture a profit in this fierce market competition.



Guangdong Gaozhou Golden Century Packing Co., Ltd. Dong Lanzhou