This article introduces in more detail the advantages and disadvantages of the new technology and traditional technology in ink mixing and its effect on enterprise development.
1. Traditional oil stirring technology lags behind and new technology emerges at the historic moment
The ink mixing process of printing companies (such as PCB electronic circuit board factories) seems to be a trivial process in production, but in fact, the advantages and disadvantages of the oil mixing process are of great importance to the quality of the product and the competitiveness of the company.
At present, many PCB factories are still using traditional stick-type mixers to stir inks, and some ink suppliers often expand the sales of inks by giving such stick-type oil mixers. However, there are a lot of shortcomings and deficiencies when this type of old machine is used in the factory to stir oil. In addition to affecting the efficiency, more importantly, it will also affect the quality of the oil stirring. As a result, when the old method is used to stir oil, the oil stirring process becomes one of the bottlenecks in production.
The new rotary vibrating oil agitator is the specific application of the "rotating vibrating device" patented technology. The characteristic is to make the ink fully mixed and fully uniform in two-way rotation and 360 ° vibration. In addition to greatly improving the oil stirring efficiency, it can also automatically eliminate bubbles, and the quality is significantly improved. The brand name of this new machine is "Qi Tian Da Sheng". It is expected that this new technology of ink stirring will bring good benefits to the enterprise.
Second, the difference between the new and old technologies is very obvious, one is equal to 20
Now we compare the two ink mixing equipments of traditional machine and new machine to provide users with objective and comprehensive understanding. The main contents of comparison are: the quality of oil mixing, the efficiency of oil mixing, the cost of oil mixing and environmental protection.
The specific comparison list is as follows:
Traditional stick-type oil agitator, a new type of high-efficiency automatic oil agitator
Exterior
The lid impeller of a traditional stick-type oil blender was used to open and stir, and it was photographed on the site of an enterprise. It has been replaced by new equipment.
Sealed and agitated in the new high-efficiency automatic oil mixer, taken at the site of Emerson.
Continued before the traditional stick-type oil mixer new high-efficiency automatic oil mixer
Oil stirring capacity
For a liter of ink, only one can be stirred at a time, time 15-20 minutes, open the lid and stir.
For a liter of ink can stir 4 cans each time, the time? [Takes 3 to 4 minutes. Close and stir.
Whether the quality of the oil is mixed with local overheating. The contact between the impeller and the ink will cause local overheating, which will deteriorate the ink. The two-way rotation and 360 ° vibration act simultaneously, and the storm-type omnidirectional overall mixing, no local overheating, and almost no temperature rise.
Whether there are local dead angles. Some positions cannot be stirred, and there are local dead angles, resulting in uneven oil mixing. Overall bidirectional rotation and 360 ° vibration, materials are mixed at every moment and every corner at the same time, no stirring dead angle, and the whole is even and good.
If there are bubbles, open the lid and stir. If there are more bubbles, it must be allowed to stand for a period of time before it can be used. No bubbles (sealed oil, ink mixing and grinding without bubbles)
The uniformity of the oil stirring quality is not ideal, and the quality is not good. The uniformity is good, the ink is smooth, delicate and of good quality.
Oil stirring efficiency The quantity of oil to be stirred is one tank per liter of ink, and one tank per liter of ink. It is also possible to stir ink in 5 liters, 10 liters or 20 liters.
Oil stirring time One liter of ink needs to be stirred for 15-20 minutes each time One liter of ink is stirred for 4 cans at a time It takes only 3 to 4 minutes each time
Oil mixing efficiency Oil mixing efficiency is only about one-twentieth of the new machine. The oil stirring efficiency is 15 to 26 times that of the traditional machine. In other words, the efficiency of the new machine is about 20 times higher than that of the stick machine.
Energy consumption, environmental protection, and operability. The power consumption of one machine is 60W. However, due to its low efficiency, the power consumption per stirring tank is 1.6 times that of the new machine, and the energy consumption is high. The machine power is 760W, but due to the high efficiency, the power consumption of each tank of ink is only 67% of the traditional machine, and the energy consumption is low.
When the pollution degree is open and stirred, the ink volatiles leak out, which will cause environmental pollution. Closed stirring, no pollution to the environment.
The operable stirring rod and impeller contact the ink, increasing the difficulty of cleaning. There is no need to clean the device, the frequency conversion control technology is adopted, the machine is automatically clamped, automatically released, the speed and time can be adjusted, and the operation is easy.
Conclusion 1 The quality of oil stirring is not ideal, which will affect the quality of products. Good uniformity of oil stirring, smooth and delicate ink. Can improve product quality.
2 There are no bubbles
3 Low efficiency, only one-twentieth of the new model. High efficiency, about 20 times that of traditional stick-type machine.
4 Power consumption is 1.6 times that of the new model. Power consumption is only 67% of the traditional machine
5 Using traditional machines to stir oil, so that the oil stirring process can not meet the production needs, becoming one of the production bottlenecks. The oil mixing process with the new type machine achieves "more, faster, better and less expensive". The supply is smooth and the workers are relaxed.
6 The total cost of stirring oil is increased, which is not conducive to the development of enterprises. The total cost of oil stirring is reduced, the quality is improved, and the benefit is increased.
3. New technologies are needed to improve competitiveness
The new "Qi Tian Da Sheng" high-efficiency automatic oil blender takes the patented innovative technology of "bidirectional rotation + 360 ° vibration" as the core technology, and the ink is stirred at a high speed and efficiently in a closed space to achieve a high degree of uniformity, eliminating bubbles and improving To improve efficiency and improve quality. In addition, for the ink that has been deposited for a long time and the residual and old ink to be recovered after use, this new oil stirring device is a good mixing tool, which can ensure that the newly activated ink eliminates the precipitation to achieve uniformity and smoothness; Reuse the old and old ink, effectively saving costs.
The oil stirring efficiency of a new machine is about 20 times higher than that of the conventional machine, which is equivalent to 20 machines. Not only the quality is improved, but also the total equipment cost, worker operation cost, energy consumption cost, printing Costs and other integrated costs have fallen. Thus played a beneficial role in the development of the enterprise.
We can say that technological innovation and equipment renewal are indeed a good way for enterprises to save costs, improve efficiency and improve competitiveness. At present, it has been used in many companies such as Beijing Emerson Group, Shenzhen Foxconn Group, Zhuhai Founder Group, Zhuhai Flextronics Group, Shenzhen Jinbaize Company and so on.
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