Laser cleaning system applied to the drum

The machine's cylinder cleaning system is an integral part of the printing equipment. This task was performed manually in the past, but today it is mainly performed by automatic cleaning systems. These automated systems operate quite efficiently, but the chemicals they use are harmful to the environment. However, Spanish machinery and equipment manufacturer Sitexco has used modern laser technology to develop a cleaning system that is both efficient, flexible, energy-saving, and environmentally friendly.

Gentle surface cleaning

A major advantage of this machine solution is that it can control power consumption. For example, the laser intensity can be adjusted according to the amount of dirt remaining on the drum or anilox roller. Compared with the traditional cleaning process using chemicals or plastic balls, using a laser to clean the surface is more gentle because it does not damage the roller or ink transfer roller. Another big advantage of this scheme is that it can increase the processing speed. The laser can even quickly clean drums up to 6 meters in diameter. The working principle of this cleaning system is very simple. When two additional rollers rotate the roller or ink transfer roller, the laser beam evaporates the residual dirt on the surface of the material.

Sitexco's new generation of machines can use B & R ACOPOSmicro and stepper motor technology to handle extremely precise positioning tasks

Easy to expand B & R technology

This highly reliable automation solution not only speeds up the cleaning process, but also reduces the amount of maintenance required. Another goal achieved by the new system is that it can handle all sizes of cylinders and anilox rolls flexibly. "We hope to find a solution that can meet the requirements of all models. Eventually we found that B & R can provide a solution with the best scalability," explained Erico Cruz, general manager of Sitexco. "Our cleaning equipment needs a smaller control system. The Power Panel 400 integrates control and display in one, which allows us to provide customers with a wide range of system attributes and create a strong competitive advantage for them." X20 I / O The module, frequency converter and ACOPOSmicro are connected by X2X Link to realize high-speed data transmission. Power Panel is used to operate the stepper motor for positioning control, while the SDC library allows the stepper motor to be controlled like a servo motor. "In the past, we had to use a servo motor because the stepper motor could not provide reliable positioning. Now, we can use the B & R stepper motor with built-in encoder, which provides us with accurate and reliable control, which has a very good Cost-effective, "Cruz said.

The graphics performance on Power Panel 400 is also very important to Sitexco. The high-quality 32-bit color display provides powerful support for laser aiming to ensure the best cleaning results.

After a short development time, Sitexco put this high-reliability cleaning equipment on the market. Together with B & R, they successfully developed this control system, which can meet all the requirements of laser cleaning equipment and ensure the highest efficiency.

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