Economic Analysis of Z-type Shearing Machine for Bucket Cover
Nantong Huanghai Forging Machine Co., Ltd. Huang Jianye
In May 2010, under the commission of Suzhou Bayesian barrels and Suzhou Wu's barrels, our company inspected the cutting process of two 200-liter lids, both of which used coils with a width of 1250mm. The Suzhou Wu's barrel was cut into a shape by a linear shearing machine, and the Bayesian barrel was just established, which was manually cut.
Straight shearing machine, cut into a scorpion shape, low material utilization rate, serious waste; manual cutting, high utilization rate of the board, but high labor cost, labor intensity and low efficiency. If two punches are used for stamping directly on the coil, the use rate of the sheet is high and the efficiency is high, but the investment is large, which is too burdensome for the two companies.
First, our company designed and manufactured according to the requirements of Suzhou Bayesian barrels and Suzhou Wu's barrels, which lasted for one year and met the needs of users.
1. The size of the blanks provided by Suzhou Bayesian barrels and Suzhou Wu's barrels
2, the finished product of the Z-type shearing machine for the barrel cover
3. Pressing the bottom cover of the barrel with the material under the Z-type shearing machine
4, the material after the stamping
Second, the economic analysis of the bismuth and Z-shaped materials
The figure above shows the Z-type shearing machine blanking drawing. The middle drawing shows the blanking shearing machine blanking drawing. The following figure shows the overlapping comparison of the two shearing machines.
Using a width of 1250mm sheet, a plate thickness of 1.0mm, and punching two barrel lids of 650mm, the different effects of the two shears can be seen from the above figure.
Calculated with coil material of 4,200 yuan / ton:
nameArea after shearing (?)
Weight (kg)
Single weight (kg)
Price (yuan)
Straight shearing machine
1.0323
8.10
4.05
17.01
Z-type shearing machine
0.812
6.37
3.175
13.37
Difference
0.22
1.73
0.875
3.64
The material cost of each lid is 3.64 yuan.
With the annual output of 100,000 barrels for small and medium-sized enterprises, the economic benefits are very impressive.
It can be seen that the use of the Z-type shearing machine can reduce the production cost of the enterprise, improve the economic efficiency of the enterprise, and improve the material utilization rate. It is a good choice for small and medium-sized barrel enterprises.
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