German Kulbus GmbH is a machinery manufacturer that produces bookbinding and bookbinding production lines and equipment. Since its inception in 1990, Kelbus has become a first-rate supplier of book binding equipment. Kulbus can configure a full range of equipment from binders to stacking and packaging for binding companies, whether they produce hardcover books, paperback books, or production magazines, catalogues, directories, directory books, etc. Currently on the global scale, Kelbus has nearly 1500 hardcover lines and 500 plastic pickup lines in operation. Therefore, KOLBUS's after-sales service is also spread all over the world.
Automated on-line production is the key to the success of many binding manufacturers. Kolbs is an expert in this field. She can provide users with a complete set of equipment for hardcover and automatic binding production lines, so that all equipment can be closely matched and eliminated. The connection and coordination trouble caused by assembling different manufacturers' equipment.
In the following, we will introduce the KOLBS glue automatic production line consisting of ZU804 type collation machine, KM472 proportional gluebinder and HD151.P high speed three-side cutting machine.
I. KM472 Proportioning Perfect Binder At the Chicago Printing Exhibition in 1997, Kolbus introduced the KM472 Proportioner Binder for the first time. As the core composing equipment of the glue-binding automatic production line, this machine achieves 80,000 copies per hour through a speed increase of 33%, and completely maintains the mechanical flexibility of the proportional gluebinder, and is more suitable for large-volume, high-speed bookbinding production. The lowest cost products with high added value, such as textbooks, long pictures, books and cover books.
The KM 472 Proportioner is equipped with the man-machine interface system that KOLBUS calls the "navigator", which binds the industrial computer system and instructs the operator to run the entire production line clearly and clearly by means of clear and vivid color images. Automatic layout adjustment can reduce the time for plate change, and reduce the cost of product processing. The "navigator" system also monitors the operator's operational plausibility to prevent errors, reducing downtime and the possibility of mechanical damage. The aircraft has the following characteristics:
(1) Strong competitiveness;
(2) Low production cost and high quality;
(3) Suitable for mass production.
Second, ZU804 collation machine binding machine surface and collator efficiency must be consistent, therefore, Kolbus attaches great importance to the quality of its collation machine reliability. An automatic signature thickness control device is installed on the ZU804 collator of the Binder's front-end device to prevent the occurrence of missing stickers and reposts; and an automatic signature reading control system that can detect misprints to ensure that only the correct No mistaken signatures will continue to be sent to match pages. The signature reading system can quickly and accurately set the signatures loaded into the hopper.
The current position of each signature and its associated setting deviation range are graphically set on the operation panel. The display of these parameters enables the operator to accurately determine or verify the settings of the system and subsequently Accurate alignment of the equipment during operation. In a production run, adjustments can be made simply by pressing a button, which is both simple and quick, even for products that are particularly difficult to handle.
Third, HD151.P/HD150.B high-speed three-sided cutting machine Kolbus new generation of HD151.P three-side cutting machine (speed 110 rev / min), set a lot of innovative technologies in one, can be high-speed production. The fixed support seat can protect the back of the book during the cutting process to prevent possible wrinkling or breakage of the cover. In order to prevent the cover from scratching during the transfer of the book, the book is lifted into the feed path using the book holder and then fed into the cutting station without any friction occurring therebetween. The same transfer method was also adopted in the output section, this scratch-free splint coating cover paper, because the paper is easily scratched.
The “navigator†system equipped with this machine can automatically set the three-faceted knife setting. The control program and personal power and system networking can ensure simple and trouble-free operation. The operator can get tips directly from the computer during the entire operation process. Color image interface and clear and realistic images for information and feedback.
The HD151.B three-sided cutting machine is an economical configuration with a mechanical design that is consistent with the HD0151.P. The speed is 100 rpm and the control is based on traditional technology rather than the "navigator" system.
The new Kolbs perfect binding equipment constitutes an efficient flow production line, enabling users to carry out economical, reliable and high-quality bookbinding production.
Automated on-line production is the key to the success of many binding manufacturers. Kolbs is an expert in this field. She can provide users with a complete set of equipment for hardcover and automatic binding production lines, so that all equipment can be closely matched and eliminated. The connection and coordination trouble caused by assembling different manufacturers' equipment.
In the following, we will introduce the KOLBS glue automatic production line consisting of ZU804 type collation machine, KM472 proportional gluebinder and HD151.P high speed three-side cutting machine.
I. KM472 Proportioning Perfect Binder At the Chicago Printing Exhibition in 1997, Kolbus introduced the KM472 Proportioner Binder for the first time. As the core composing equipment of the glue-binding automatic production line, this machine achieves 80,000 copies per hour through a speed increase of 33%, and completely maintains the mechanical flexibility of the proportional gluebinder, and is more suitable for large-volume, high-speed bookbinding production. The lowest cost products with high added value, such as textbooks, long pictures, books and cover books.
The KM 472 Proportioner is equipped with the man-machine interface system that KOLBUS calls the "navigator", which binds the industrial computer system and instructs the operator to run the entire production line clearly and clearly by means of clear and vivid color images. Automatic layout adjustment can reduce the time for plate change, and reduce the cost of product processing. The "navigator" system also monitors the operator's operational plausibility to prevent errors, reducing downtime and the possibility of mechanical damage. The aircraft has the following characteristics:
(1) Strong competitiveness;
(2) Low production cost and high quality;
(3) Suitable for mass production.
Second, ZU804 collation machine binding machine surface and collator efficiency must be consistent, therefore, Kolbus attaches great importance to the quality of its collation machine reliability. An automatic signature thickness control device is installed on the ZU804 collator of the Binder's front-end device to prevent the occurrence of missing stickers and reposts; and an automatic signature reading control system that can detect misprints to ensure that only the correct No mistaken signatures will continue to be sent to match pages. The signature reading system can quickly and accurately set the signatures loaded into the hopper.
The current position of each signature and its associated setting deviation range are graphically set on the operation panel. The display of these parameters enables the operator to accurately determine or verify the settings of the system and subsequently Accurate alignment of the equipment during operation. In a production run, adjustments can be made simply by pressing a button, which is both simple and quick, even for products that are particularly difficult to handle.
Third, HD151.P/HD150.B high-speed three-sided cutting machine Kolbus new generation of HD151.P three-side cutting machine (speed 110 rev / min), set a lot of innovative technologies in one, can be high-speed production. The fixed support seat can protect the back of the book during the cutting process to prevent possible wrinkling or breakage of the cover. In order to prevent the cover from scratching during the transfer of the book, the book is lifted into the feed path using the book holder and then fed into the cutting station without any friction occurring therebetween. The same transfer method was also adopted in the output section, this scratch-free splint coating cover paper, because the paper is easily scratched.
The “navigator†system equipped with this machine can automatically set the three-faceted knife setting. The control program and personal power and system networking can ensure simple and trouble-free operation. The operator can get tips directly from the computer during the entire operation process. Color image interface and clear and realistic images for information and feedback.
The HD151.B three-sided cutting machine is an economical configuration with a mechanical design that is consistent with the HD0151.P. The speed is 100 rpm and the control is based on traditional technology rather than the "navigator" system.
The new Kolbs perfect binding equipment constitutes an efficient flow production line, enabling users to carry out economical, reliable and high-quality bookbinding production.
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