Most of us in the world rely on hydraulics to drive many of the different machines and larger electronics we use, from pump to cylinder to actuator to valve, and the hydraulic system is responsible for controlling various electronic devices.
But as the industry develops, more modern technologies are needed to further advance hydraulic technology. Entering metal 3D printing not only has better technology, but it also allows designers and engineers around the world to create types of parts that were previously impossible. Hydraulic components can also be printed in small batches in 3D, often with unique features. All the advantages of 3D printing can be achieved from low cost, easy to create (and able to make changes), increasing productivity and speeding up manufacturing. The use of 3D printers in the field can dramatically change the production method and time-cycle framework, making it easy for people to understand why many people see this technology as a new revolution in the industry.
3D printed hydraulic components can be 3D printed with a variety of materials, including:
Stainless steel AISI 304
Stainless steel AISI 316L
aluminum
titanium
Inconel Nickel Alloy (718)
Aidro, based in northern Italy, is at the forefront of metal 3D printing manufacturing hydraulic components. Managing Director Alberto Tacconelli said that their most suitable type of 3D printing is powder bed fusion. This is mainly used in direct metal laser sintering (DMLS) and selective laser melting (SLM) processes.
3D printing hydraulic valve block
For those who want to know if hydraulic metal 3D printing is right, Tacconelli recommends this technique if you want to print in small quantities, especially on-demand parts. If you rely heavily on prototyping or want to do more, 3D printing lets you create your own designs on the spot instead of waiting for third-party delivery. 3D printing also allows you to choose from a wider range of metal materials. In the case of Aidro's metal 3D printing, Tacconelli said that they usually use aluminum and stainless steel. He also found that these materials are the same, even better than bar metals.
Tcconelli said: "With a good design approach, we can 3D print a hydraulic manifold that can withstand system pressure spikes without any problems. "We can increase the wall thickness and change the finite element analysis to indicate the potential failure of the channel shape." .
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